Best Tig Welder For Aluminum (Tested & Picked)

To weld aluminum, heat should be controlled properly. Until now, no welding machine controls heat better while welding aluminum than a TIG welder.

But it could be hard to decide on the best TIG welder for aluminum when several options are available.

The article will help you through several things, especially choosing the best TIG welder for completing Aluminum Welding jobs.

Keep reading.

Top 6 Best TIG Welders For Aluminum Welding

Product Name Description Price
Weldpro Digital TIG weld 200GD Weldpro Digital Tig Welder Power Source
‎AC/DC Pulse
Style
CK torch-2020
Material
‎Steel
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YESWELDER TIG weld 250P Yeswelder Tig-250P Style
‎TIG-250P ACDC
Material
‎Metal
Item Weight
34.9 pounds
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PRIMEWELD TIG weld 225X PRIMEWELD TIG225X Power Source
‎AC/DC PULSE
Material
‎STEEL
Item Weight
90 pounds
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LOTOS TIG weld 200ACDC LOTOS TIG200ACDC Voltage Input
Automatic Dual Voltage
Output AMPs
10-200 A
Cooling System
Advanced

Check Price
HITBOX MIG weld 250II Aluminum HITBOX MIG250II Aluminum MIG Welder  Safety
Automatic VRD Protection Function for Over-current
Pattern
‎HBM250
Item Weight
19.4 pounds
Check Price
AHP AlphaTIG weld 203Xi AHP AlphaTIG 203Xi Power Source
ac
Material
‎Stainless Steel
Item Weight
69 pounds
Check Price

Can Any TIG Machine Weld Aluminum?

Multiple TIG Welders can weld aluminum without any complaints. Often, experienced welders recommend using a TIG welder for thinner and lighter gauge aluminum.

A TIG welder will produce cleaner results, and you will be satisfied with the welding quality.

In addition, when an experienced welder uses a TIG welder with AC, an aluminum welding project can be completed with excellent results.

Adjusting the heat will give you complete control of the machine’s filler rod. Ultimately, you’ll also have control of the welding process in your hands.

Moreover, a TIG welder is famous for welding hot rods, automotive welding, and especially for customizable bikes.

So, it will eventually perform a great job and present you as an experienced welder, even if you are a newbie in this welding job.

Lets see the chart that contains requirements for tig welding, tig rods diameter & amperage bellow-

Base Aluminum Thickness Tungsten Diameter Amperage
0.01″-0.035″ 0.04″ 5-25
0.035″- 1/8″ 1/6″ 20-85
3/32″-1/4″ 3/32″ 50-180
3/16″-3/8″ 1/8″ 171-250
5/16″-1/2″ 5/32″ 200-320

Best Tig Welding Machines (For Aluminum)

To make your best welder purchase for TIG aluminum welding, we have picked the top 6 best TIG welders in the market.

Below, we’ll review them thoroughly, talk about their good and bad sides and help you choose the one that will suit you best.

Best Tig Welder For Aluminum

Let’s have a look-

1. Weldpro Digital TIG 200GD AC DC 200 Amp Tig Welder

Overview

Meet one of the best TIG Welders designed perfectly to perform aluminum and steel welding jobs. With 3 years of remarkable warranty and excellent specifications, it will help you complete your welding jobs even more quickly.

Get it with a fantastic configuration of upslope, AC Balance and frequency, starting to ending temperatures, and more.

All of its details will add more to your aluminum welding duties, and you can have it for any welding project based on TIG welding.

Construction

The construction of this masterpiece is highly durable as well as aesthetic.

Weld’s Pro has made this TIG welder with a Professional Rocker Style Foot paddle. It doesn’t bring any type of annoying intermediate amperage controls.

The whole machine is rigid and designed to work for longer periods. Besides, it has a full MMA stick welding function, including a stringer.

You won’t miss the Digital Design TIG Welder equipment with excellent features. Such configuration might not be available in the products falling in the same price range.

Good Sides

  • Excellent specifications
  • Digital control features
  • Excellent amperage control
  • Heavy duty construction
  • Higher brand reputation

Bad Sides

  • You might have issues with the front panel blinking so fast
  • The stick welding might run very hot

Why Should You Buy This One?

This TIG welder doesn’t leave any reasons to hate it. With all the required features to perform faster and more reliable Aluminum TIG welding, it will bring the band for the bucks.

You’ll be impressed with the machine’s 3 years limited lifetime warranty. What else do you need in such a piece of handy equipment?

How To Use It?

To use this machine, please follow the below steps-

  • Always set the suitable current you need for performing milder and thicker aluminum welds
  • Keep the Torch at a reasonable distance from the metal piece while welding
  • You might have an issue regarding changing the current, so ensure to get the exact reading
  • You can easily use it for hours without seeing your machine get hot

Check Weldpro Tig Welder Price At Amazon

2. YESWELDER TIG-250P 250 Amp AC/DC Aluminum Tig Welder

Overview

The YESWELDER TIG welding machine is something perfect to choose for beginners. It has a software-controlled square wave that helps you choose between the AC and DC welding inverter.

From start to end, the machine includes every smaller or larger feature required to perform an excellent welding project.

Use this machine’s 2T and 4T triggers for more professional welding selections.

Construction

The welder is entirely made of metal and comes with great longevity. Its appearance is ergonomic and looks appealing to more beginners or experienced welders.

Instead, the machine is portable and easy to carry for far-distance welding jobs.

On top of that, an air channel design increases the heat dissipation out of the device and keeps it working for longer hours.

Good Sides

  • Great portability
  • Longer durability
  • Cheaper model
  • AC/DC Tig welding
  • More précised controls
  • Better welding results

Bad Sides

  • It doesn’t include a foot paddle
  • Not recommended to perform more welding jobs in a year

Why Should You Buy This One?

We think the best reason for buying this welder is its low price. But it still doesn’t miss anything.

You will get a whole pack of tools and accessories to finish the job. It has multiple positive reviews, and it has made several people happier. Who knows if you could be the next one?

How To Use It?

Some of the tips you should remember while using it are as follows:

  • It’s only recommended to perform a smaller number of welding jobs
  • Get a separate foot paddle and attach it to the machine
  • Always follow the proper aluminum welding process if you are not expert
  • Be more attentive while using the 4T setting on Torch because it might not end up as expected

Yeswelder Tig Price At Amazon

3. PRIMEWELD TIG225X 225 Amp IGBT AC DC Tig/Stick Welder

Overview:

Get a maximum output of up to 225 amperages current to perform massive aluminum TIG welding tasks with this premium welder.

It doesn’t matter whether you are welding steel, aluminum, or other thinner metals. Because when you have the Primeweld, it will give you a 200 Hertz Pulse frequency for faster and more reliable welding needs.

Construction:

Primeweld Welders are highly known for creating masterpiece welding machines, which is also one of them.

The metal construction with all the needed settings and controls on this welder will give you value for money.

Get excellent work with the foot paddle to control heat and a handy torch to finish welding. All is given to get the most expected results from the machine.

Good Sides

  • Top-of-the-line welder
  • Excellent welding output
  • Durable and long-lasting
  • Worth the money
  • It’s smooth in working and welds great

Bad Sides

  • Doesn’t work for extreme duty welding jobs
  • Difficult to operate for beginners

Why Should You Buy This One?

One of the prominent reasons for buying this welder is its brand’s popularity. Primeweld Welding machine providers have been here for years.

With many customer reviews and higher recommendations, their machines tend to last longer and perform more excellent jobs.

How To Use It?

Some tips for using this Primeweld Welder are as follows.

  • You may not impress with the Foot paddle, so if you replace it, it will perform the excellent job
  • The welder is recommended to use for mild and thin steel and aluminum pieces
  • It’s capable of welding with 7018 and 6013 welding rods
  • All the controls are on the front panel. So, set temperatures, frequency, and ratings accordingly.

Prime Tig Weld Price At Amazon

4. LOTOS TIG200ACDC 200A AC/DC Aluminum Tig Welder

Overview

The LOTOS TIG welder can produce up to 200 amperages of current and is best to use when performing mild aluminum welding jobs.

Enjoy dual voltage inputs with the machine, and it has more accessible controls on the board.

The price is also fair, with a 30-day money-back guarantee. Any kind of bare electrodes can be used for stick welding aluminum with this machine.

Overall, it would again be a significant investment.

Construction

The construction of this TIG welder is done by keeping in mind the precise needs of individual welders.

Even though you are an expert welder or a newbie, you will get every single feature in it. There is a great foot paddle to control heat.

It is designed to work with stainless steel welding, aluminum, mild steel, and other unique metals. The durability is there, but that doesn’t miss the portability.

Usually, you can have it for almost 10 years without changing a part or returning the unit to the company.

Good Sides

  • Stays cool during long hours working
  • Great temperature rating
  • Durable and comes at a reasonable budget
  • Best for mild-duty welding jobs

Bad Sides

  • Not recommended for heavy-duty welding
  • Only TIG welding, No MIG or multiple welding

Why Should You Buy This One?

The most significant reason for spending your money on this welder is that it is the best unit for you if you are a beginner in welding jobs.

The welding machine is all good for mild welding tasks. But if you need to perform heavy gauge aluminum welding, you should look for something else.

How To Use It?

  • Inject the right electrode depending on the material you are going to weld
  • Use the hand torch control for more comfortable welding
  • Select the desired range of voltage output from 10Amp to 200 amp
  • There is an advanced cooling system that you need to turn on to keep the machine colder

Lotos Tig Weld Price At Amazon

5. HITBOX MIG250II Aluminum MIG Welder Synergy

Overview

Since it’s a MIG welder, it doesn’t come into our TIG aluminum welder category. But as you know, a MIG welder can perform aluminum welding, so it should also be on your list.

You can use this HITBOX MIG welder to weld aluminum, but you may not get the best finishes.

However, the machine is excellent with all its features, 200Amp current rating, wire feeding, and other remarkable features. It can also be operated with TIG welding if you know the conversion.

Construction

Hardly do you get durable machines at lower pricing points. But the complete welder is made of metal and lasts for a good period.

They have included everything for MIG welding performances. But if you go for TIG welding Aluminum, you’ll have to buy some stuff separately.

Good Sides

  • Best budgeted
  • Powerful output voltage rating
  • Multiple welding options
  • Durable and reliable
  • Excellent customer support

Bad Sides

  • You may not get any directions for settings

Why Should You Buy This One?

The excellent reason for buying this machine is its smartest pricing. You will only need to spend a few bucks, and the apparatus will be yours.

In addition to that, you can use it for both thick and thin metal welding needs. However, none of our above welders were recommended for extreme gauge aluminum welding.

How To Use It?

  • To convert it into a TIG welder, use the Lift Tig mode.
  • You will need to buy other stuff, including a regulator, hose, appropriate Torch, tungsten rods, and electrodes.
  • Connect them appropriately by following the instructions
  • One can perform thick and thin welding jobs with it easily

HitBox Migweld Price At Amazon

6. AHP AlphaTIG 203Xi 200 Amp IGBT AC DC Tig/Stick Welder

Overview

The whole point of investing your money in this last but not least welder is its advanced inverter technology.

There is a high-visibility LCD screen that presents more visuals and better clarification of the voltage ratings.

In addition, the machine costs much less and is recommended for TIG welding on aluminum.

Construction

This welder is made with stainless steel, which shows greater durability and stability. A lot of customers have praised the way this masterpiece works.

Moreover, you can use it for hours without finding it burned in the fire due to rising temperatures.

Good Sides

  • Handy and portable unit
  • Easier configuration of controls
  • A bigger display screen
  • Durable
  • Value for money

Bad Sides

  • Not to be used for high gauge aluminum welding

Why Should You Buy This One?

It’s also a machine worth spending money on because it works well on 110 to 220 volts. The approximate output of 200 amps is suitable for performing mild and thick aluminum TIG welding.

You can attach the gas, and a working paddle keeps the heat minimum.

How To Use It?

  • Using this intelligent unit is similar to other TIG welders
  • The rods that can be used with it include 7019 and 6013
  • Precise and clearer welding on a variety of metals
  • An instructional manual included for easier configurations

Ahp Alpha Tig Weld Machine Price At Amazon


What Is The Best Technique To Weld Aluminum?

There are indeed several welding techniques available to weld aluminum material. These include MIG Welding, ARC Welding, TIG Welding, Resistance Welding, Electron Beam Welding Etc. But which one of these is the best for aluminum Welding?

In most cases, the TIG welding technique is highly recommended and worth considering for completing Aluminum Welding tasks.

This method is best to use for thin Gauge aluminum welding. Moreover, it is also recommended by most welders for steel and thick aluminum welding.

The TIG welding method is chosen to weld aluminum because it significantly controls the heat and produces finer welding results.

You can use the foot paddle of a TIG welder and adjust the heat.

However, a MIG welder is also ideal for performing heavy or thicker aluminum welding duties.

But there will be a downside as welding might not provide the cleanest results. Therefore, a TIG welder is highly suggested for Aluminum welding.

Aluminum TIG Welder Buying Guide

Get to know about some of the best buying tips that would benefit getting a value-for-money TIG welder for Aluminum welding. These tips are described as follows.

Type Of Projects

It’s good to decide which types of welding projects you will use your TIG welder before you spend any money. Are you considering using it as a hobby or learning welding yourself?

Or do you need a welder to perform commercial welding jobs? That’s all on you. This way, you will choose between a heavy-duty and mild-duty TIG welder.

Consider investing in a low-duty welder if you don’t need to perform many welding jobs in a month.

Base Metal

Getting a TIG welder will also depend on the type of metals you want to use it for. Different ranges of metals include carbon Steel, Mild Gauge Aluminum, Heavy Gauge Aluminum, Stainless Steel, Mild Steel, and other metals.

Including that, you’ll decide on that welder’s capacity to weld a specific metal.

So, choose wisely, as some TIG welders may weld aluminum, and some not. Also, it’s essential to consider whether you are welding heavy-duty or soft-gauge metals.

Your Budget For The Project

Sometimes, you cannot spend huge money on a TIG welding machine. It’s all because you have already invested in buying other required stuff.

Therefore, decide how much money you will spend on a TIG welder. Usually, a TIG welder between $400 to $650 bucks will perform your job nicely.

Type Of Input

TIG welders can work on AC and DC volts. But for aluminum welding, you only need AC voltage.

Therefore, you can even buy a machine that’s only offering AC voltage and does not have dual voltage settings. It would be a great selection while saving more money.

Check The Duty Cycle Rating

The duty cycle defines the time you can use a welder before it starts overheating. In this way, you must choose the one with 10 minutes of duty cycle.

A smaller measure is that if there is a 30% duty cycle rating for a TIG welder while working at 200 amperes, that machine will be efficient for almost 3 minutes.

And it will require 7 minutes to cool down before you use it again.

Gas Cylinders

Ensure that your TIG welder can connect argon and other gas cylinders. Because  without these gases, TIG welding for aluminum or any other metal is impossible.

Warranty

The next thing you need to check on a TIG welder for aluminum is the warranty. Usually, an outstanding TIG welder will give you up to 3 years of remarkable warranty.

Digital Control

A TIG welder with digital controls is more straightforward than a TIG welder with Manual Controls. Therefore, if you have come this far, try finding this feature in a TIG welder.

Type of Ignition

A TIG welder either comes with an Arc Lift or HF ignition. Therefore, you need to determine which one will suit your job best.

The Arc lift ignition starts when you touch the metal with the Torch. At the same time, the HF ignition starts when you press the torch trigger.

That’s the fundamental difference between these two.

Last Words

Haven’t been the entire article exciting and worth reading? Did it help you get your desired TIG welder?

Well, we hope that you have made a purchase. But if you didn’t or have any queries in your mind, you are always welcome to ask.

We’ll be there to help you!

FAQs:

Do You Need Gas For Tig Welding Aluminum?

For TIG welding Aluminum, you need Inert Gases. Without these gases, you won’t be able to perform TIG welding.

Is TIG Welding Aluminum Harder Than Welding Steel?

Only  a matter of care. Like, in welding Aluminum, you have to be more careful than welding steel. But most individuals move to aluminum welding after learning steel welding.

Why Is TIG Better Than MIG For Aluminum?

TIG  welding gives more precise, accurate, and clearer finishing, which is impossible with MIG welding aluminum.

What Tungsten Rod For Aluminum?

You need Zirconated Tungsten rod 7019 or 7018 to perform TIG welding aluminum duties.

How Many Amps Does It Take To TIG Weld Aluminum?

Here, we apply the rule of thumb that states using 1amp of current for every 0.001 material thickness. For a material of 1/8 inches, you will need approximately  125 amperage current to complete the process nicely and more profoundly.

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